Dorman 904-265 EGR Cooler Gasket Kit Ford 6.4L Powerstroke F250 F350 2008-10

• EGR cooler repairs that fail are often traceable to a single missed gasket or a reused seal. This Dorman kit includes every sealing component for a complete repair — EGR cooler, intake manifold, and oil cooler. No returning to the parts store mid-job.
• Dorman is the standard reference for OE-replacement parts in the professional repair industry. The 904-265 has been try-on tested on the actual vehicle application — it fits correctly because Dorman confirmed it fits correctly, not because the dimensions looked close on a spec sheet.
• A dealer EGR cooler gasket kit for a Power Stroke diesel can run $150–$200+. You're getting the same Dorman OE-spec quality at a meaningful discount. If you're already doing the repair, don't cut corners on the sealing hardware.

EGR cooler repair done right. Dorman 904-265 — all the gaskets and seals in one kit, OE spec, no guessing.

The Dorman 904-265 EGR Cooler Gasket Kit is a comprehensive, all-in-one gasket and seal set that provides everything needed for a complete EGR cooler, intake manifold, or oil cooler repair on compatible vehicles. Dorman engineers each kit to match the original equipment gaskets for the specific vehicle application — materials, dimensions, and sealing characteristics are all OE-grade. Unlike sourcing individual gaskets from multiple suppliers, this kit provides the complete set for a single, correct repair with no missed components. Each part in the kit has passed Dorman's try-on and material testing protocol to ensure correct fit and long service life.

KEY FEATURES:

•       Complete Gasket Set — Nothing Missing — This kit includes all gaskets and seals required for a comprehensive EGR cooler repair, including intake manifold gaskets and oil cooler seals. Sourcing these individually risks dimensional mismatches between suppliers. One Dorman kit eliminates that risk.

•       Direct OE Replacement Specification — Each gasket is manufactured to match the original equipment dimensions and material specification for the vehicle application. Direct replacement means no trimming, no adaptation, and no guessing about sealing surface compatibility.

•       Dorman Quality Testing Protocol — Every component in the kit passes Dorman's try-on testing (physical fit confirmation on the actual vehicle application) and material testing (pressure, temperature, and chemical resistance). This is a meaningful quality standard that generic aftermarket kits frequently skip.

•       Replace at Every EGR Cooler Service — Dorman recommends replacing the gaskets in this kit any time EGR cooler, intake manifold, or oil cooler work is performed. Reusing old gaskets after a cooler removal and reinstallation is a common source of post-repair leaks.

•       Broad Application Coverage — Compatible with select vehicles — verify using the Dorman fitment guide or eBay compatibility chart before purchasing. The primary application is Ford 6.4L Power Stroke diesel trucks (verify your specific year and model).

TECHNICAL SPECIFICATIONS:

•       Brand: Dorman | Part Number: 904-265

•       Type: EGR Cooler Gasket Kit

•       Includes: All gaskets and seals for EGR cooler, intake manifold, and oil cooler service

•       Material: OE-equivalent quality materials

•       Condition: New (Other) — unused; original packaging may reflect auction handling

Ships fast from a trusted US seller. Questions? We respond quickly.